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Elements and Performance Criteria

  1. Recognise complex problem
  2. Develop problem-solving methodology
  3. Analyse problem
  4. Identify root cause
  5. Develop a solution
  6. Check problem is solved and standardised

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Competitive systems and practices include one or more of:

lean operations

agile operations

preventative and predictive maintenance approaches

statistical process control systems, including six sigma and three sigma

Just in Time (JIT), kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree.

Complex problem includes one or more of:

requires going into the value stream for data/information

is wider than just applying to a single job

applies to less common solutions or problems

requires a higher level of knowledge and skill

requires significant specialist knowledge

requires significant specialist skill

requires more theory/understanding of technology or process

data is not easily available and may need particular strategies to obtain

requires overcoming resistance from people, including employees, customers or suppliers

requires extracting data not regularly reported from SCADA or similar systems

the problem and/or proposed solutions require reporting or authorisations from a Board or external authorities, such as licensing or regulatory bodies.

Problem recognition includes one or more of:

an obvious and current complex problem

an intractable problem which has been known about and ‘lived with’ for some time

a complex problem which has not been previously recognised.

Group includes one or more of:

real (i.e. physical or face to face)

nominal (i.e. never meets and may not know who each other is)

or any combination in between.


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include the ability, for one (1) or more complex problems, to:

undertake complex problem identification

establish appropriate methodologies, including establishing team responsibilities, to achieve root cause identification

prioritise solutions

recommend solutions and implementation procedures within the organisation and the value stream

evaluate implementation of solutions

standardise solutions.